We had completed many turnkey projects for dairy and juice plants over the years in
different countries;
Sweetened condensed milk/Evaporated Milk
UHT/ESL Plant
Fresh milk receiving system
Ice-cream plant
STERILISER / PASTEURISER
Our System provides a range of customised heat treatment equipment to kill/reduce any living micro-
organisms that may be present in the product. This helps to increase stability and shelf life of the
product. Products are also treated with different methods with different temperatures and holding
times depending on the requirements of product and shelf life.
The design for the heat treatment module depends on;
Shelf life
Nature of product
Nature of heating
Direct heating such as steam injection
Indirect heating such as plate or tubular heat exchanger
Continuous operation time requested by the customer
Types of heat treatment process
Direct Steam Injection (DS!)
Low heat load thus less impact on product taste, colour and nutritional value
Suitable for wide range of products
Longer production runtime due to less fouling
Tubular Pasteuriser
Suitable for products with particles such as orange juice with pulp
Gentle treatment with uniform heating/cooling
Extremely reliable
Plate Pasteuriser
Lower cost of investment
Extremely efficient heating & cooling
Small & compact design
Storage System
Design of storage tanks depends on the nature of the products as well as the required shelf life.
Tanks can be designed to the required capacity and available space at the customer's factory. It
can also be designed to be pressurized or to full vacuum depending on applications.
Aseptic Tanks / Ultra-clean Tanks
Designed to meet the most stringent hygienic requirements for dairy & beverage industry. Fully compatible with CIP and SIP procedures
Mostly used in UHT applications
Products in aseptic tanks are usually pushed with sterile compressed air instead of using pumps. Aseptic valves are also used in aseptic systems
Aging / Fermentation Tanks
Certain products must be aged or fermented before further processing or filling
Products such as yogurt is left for a few hours in fermentation tanks after live
cultures are introduced into the products. These tanks will then be equipped with
instruments such as
conductivity and temperature sensors to monitor the
fermentation process
Other products such as sweetened condensed milk is aged in aging tanks for 2 to 4
hours before it is sent to the fillers.
CLEANING-IN-PLACE SYSTEM (CIP)
CIP systems are very important to a manufacturing plant as it allows hygienic cleaning between
process run or after end of production. This ensures the sterility of the plant. CIP systems are
used to clean process equipment such as tanks, sanitary piping, heat exchangers and filling
machines by circulation of liquid cleaning solutions without the need to dismantle the systems or
components.
CIP systems can be fully/semi-automatic or manual
CIP systems can have multiple pressure lines to allow multiple items to be cleaned
at the same time thus, reducing the cleaning time and increasing efficiency
All important parameters that ensures thorough cleaning such as flow rate, temperature,
concentration of cleaning chemicals (acid & lye) and time can be controlled according to the
requirements of the customer. These parameters can also be recorded for audit purposes.